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Samsung Feeder Calibration Machine

MAC1601
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SMT FEEDER Calibration
 User manual
 For use on: SAMSUNG
 
Objective
 
First, we sincerely thank you for choosing our company SMT FEEDER Calibration
 
You will be able to use SMT FEEDER Instrument to achieve fast and easy, error-free SMT FEEDER Calibration and help improve SMT FEEDER management. Before using the machine, please read this manual, and shelve it for future reference use.
 
For product improvement and software updates that is not included in this manual or any inquiry regarding this product, please contact your distributor or us.
 
Phone:
Fax:
E-Mail:
 
We recommend that you keep the machine's packaging materials for future use. We advise to use appropriate packaging if machine transfer is needed to prevent damage to the machine during transport.
 
Removal or replacement of machine parts without authorization may void warranty and exclusion from warranty service terms and condition.
 
This machine applies only to SAMSUNG SM FEEDER.
 
Directory
(Contents)
 
I.             Packing list ------------------------------------------------------------
II.            Topics required attention --------------------------------------------
III.           Overview --------------------------------------------------------------
3.1 Application
3.2 Features
3.3 Specifications
IV.          Installation and Operation -------------------------------------------
V.            FEEDER calibration -------------------------------------------------
VI.          Maintenance ----------------------------------------------------------
VII.         Troubleshooting Guide ----------------------------------------------
VIII.        Warranty card --------------------------------------------------------
 
I. Packing list
 Item Description      Quantity
 User manual               1 pc.
 10 LCD monitor          1 set
 Machine base             1 set
 
II. Topics required attention
 
Upon unloading of package check contents for any loss or damage.
Incorrect power supply may cause damage to the machine, refer to machine specifications for accurate power requirement.
Place the machine on a smooth solid location.
Recommend to be situated on a 65”elevated table, to achieve precise image display and obtain optimum feeder calibration accuracy.
 
III. Overview
 
3.1 Application
This product uses CCD And high power magnifier ,through MONITOR Observation focusing on component feed condition, lever needle stroke consistency ,LEVER condition (deterioration),decrease component pick-up errors/pick-up misses, reduce component losses and improve component placement ratio.
 
3.2 Features
3.2.1 Simplified operation - user friendly, compact and simplified user interface.
3.2.2 X,Y,H - Three-axis high precision gear transmission imported from Japan, precise and reliable.
3.2.3 50 Magnification CCD; LED Lighting provides comprehensible appearance.
3.2.4 Configuration of pneumatic, Single or continuous strike LEVER, simulate action.
3.2.5 Adjustable Dynamic Strike Method (Single-action / Continues Strike)
3.2.6 Adjustable speed setting for effortless observance (Feeder Tape Guide and Cover condition)
3.2.7 Dynamic wheel gear condition inspection.
3.2.8 Equipped with standard calibration for focal point adjustment.
 
3.3 Specifications
 
Working voltage
                220V/AC (50Hz) 60W
 
Machine size
                500*350*550 mm
Machine Weight
                45Kg
 
IV. Installation and Operation
 
1. Boot: Connect proper signal cable to monitor’s VIDEO interface, Plug-in to appropriate power supply and access instrument display and correction.
 
2. Press the power switch and press pole to move all axis to original positions. After machine origin, cross cursor will be on display, and wait until machine self-diagnostic check is completed.
 
3. Using the operator panel:
A. POWER (on/off) power switch: power switch is used to control machines,
Press ON, machine connects to power supply and starts operation
Press OFF, shutdown the machine and interrupt power supply
B. Cycle/Stop key: Cycle/Stop key, Drive motor will drive feeder stroke further, Press and hold the Cycle/Stop Key, Machine will automatically set drive motor to continue stroke mode, until you release the key.
C. Auto/Manual key: Auto/Manual key, Display lights, Cycle/Stop Once, Drive motor start driving feeder. Then press Cycle/Stop Once, Drive motor action suspended.
D. Speed control keys: adjust the Speed control switch, Drive motor change stroke speed.

V. FEEDER calibration
1. Set calibration ruler to proper position and place feeder in the platform.
2. Adjust the focus-distance of H Axis display by moving the cross cursor to the center of the FEEDER suction hole. Lock the FEEDER and adjust X and Y Axis towards the center of the FEEDER suction hole. Preparatory work is completed; do not adjust X Y and H axis.
 3. Replace FEEDER with the Calibration Ruler and set-up Jig. After positioning, press AUTO/MANUAL key and wait until cross cursor align to the center of the FEEDER suction hole; if misaligned, adjust FEEDER bolt pin. Once done, tighten wheel gear screw.
 
VI. Maintenance
 
FEEDER Instrument is required to be kept clean and free from any scratch or deformity. It is necessary to clean and maintain the machine after use; use cotton stick when applying AFC grease on the feeder fixing seat.
Maintain Calibration Ruler’s consistency to maintain precise calibration results.
 
VII. Troubleshooting Guide
 
Symptom                                                          Troubleshooting Guide
No monitor display on power ON                1. make sure the power supply is properly connected.
                                                                            2. Confirm signal cable connection
 
 
 
 
Warranty card
 
 
User name:                                                                        User address:
Machine type:                                                                   User's phone:
Date of purchase:                                                            Dealer stamp:
 
Terms and Agreement:
 
A.            One year parts warranty from date of purchase, lifetime machine maintenance.
 
B.            The following conditions are not covered under warranty:
(1) By mistake, negligence, and engine damage caused by natural disasters.
(2) Malfunction due to incorrect operation.
(3) Unauthorized repair, parts replacement, or modification.
(4) Damage caused by non-consumables or parts of the company.
(5) Damage caused by using non-voltage specified in this company.
 
C.            In addition to this guarantee, issued by the other members of the firm and on the warranty card are not accepted by the company.
 
D.            Please keep this card and the official completion of the purchase receipt, to be presented to our company officers during repair, to be valid.
 
E.            Card without dealer stamp and date of purchase are automatically invalid.
 
 

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